GAS HOB
ZGF782C
INSTRUCTION BOOKLET
Please read this instruction booklet before using the appliance
GB
Contents
For the Installer
Instructions for the Installer
Important safety requirements
Installation
For the User
Important Safety Information
Description of the Hob
Operation
2
3
4
4
5
6
7
8
9
Building In
10
11
12
12
14
14
Maintenance and Cleaning
Something Not Working?
Guarantee Conditions
Electrical connections
Wiring Diagram
Fault Finding
Commissioning
Conversion from Natural Gas to LPG
Description of the Hob
2
3
1
2
5
4
1. AuxiliaryBurner
2. Semi-rapidBurners
3. Ultra-rapid Triple-crown Burner
4. RapidBurner
5. Controlknobs
3
Operation
Hob burners
To light a burner:
If you use a saucepan which is smaller than
the recommended size, the flame will spread
beyond the bottom of the vessel, causing the
handle to overheat.
F
l
push in the relevant control knob and turn it
anticlockwise to maximum position;
l
then adjust the flame as required.
If the burner does not ignite, turn the control knob to
zero, and try again.
Take care when frying food in hot oil or fat,
as the overheated splashes could easily ignite.
To ensure maximum burner efficiency, you should only
use pots and pans with a flat bottom fitting the size of
the burner used (see table).
As soon as a liquid starts boiling, turn down the
flame so that it will barely keep the liquid
simmering.
If the control knobs become difficult to turn, please
contact your local Zanussi Service Force Centre.
Burner
minimum
diameter
maximum
diameter
Ultra-rapid
(Triple-crown)
Large (rapid)
Medium (semi-rapid)
Small (Auxiliary)
180 mm.
180 mm.
120 mm.
80 mm.
260 mm.
260 mm.
220 mm.
160 mm.
Maintenance and Cleaning
Before any maintenance or cleaning can be carried
out, you must DISCONNECT the hob from the
electricity supply.
The hob is best cleaned whilst it is still warm, as
spillage can be removed more easily than if it is
left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth well
wrungoutinwarmwatertowhichalittlewashingupliquid
has been added. Avoid the use of the following:
-
-
-
-
household detergent and bleaches;
impregnated pads unsuitable for non-stick saucepans;
steel wool pads;
bath/sink stain removers.
Should the hob top become heavily soiled, it is
recommendedthatacleaningproductsuchasHobBrite
or Bar Keepers Friend is used.
The Burners
Theburnercapsandcrownscanberemovedforcleaning.
Washtheburnercapsandcrownsusinghotsoapywater,
and remove marks with a mild paste cleaner. A well
moistenedsoapimpregnatedsteelwoolpadcanbeused
with caution, if the marks are particularly difficult to
remove.
After cleaning, be sure to wipe dry with a soft cloth.
4
YES
Cast Iron Pan Supports
The hob has cast iron pan supports.
Take care when removing them. They are fair heavy and
could damage the hob or your kitchen furniture if you let
them fall down.
To keep the pan supports in the correct position, they
are hooked into hinges at the back of the hob. When
removing the pan supports, lift them up as shown in the
diagram. Never turn the pan supports on the hinges, this
could damage them.
Wash the pan supports using hot soapy water. If
necessary, a paste cleaner or a soap impregnated steel
wool pad can be used with caution.
NO
Fig. 1
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local Zanussi Service
Force Centre.
SYMPTOM
SOLUTION
n There is no spark when lighting the gas
u Check that the unit is plugged in and the electrical
supply is switched on
u Check that the RCCB has not tripped (if fitted)
u Check the mains fuse has not blown
u Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
u Check the main jet is not blocked and the burner
crown is clear of food particles.
n The gas ring burns unevenly
u Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
If after all these checks, your hob still does not operate
correctly, contact your local Zanussi Service Force
Centre.
In-guarantee customers should ensure that the
above checks have been made as the engineer will
make a charge if the fault is not a mechanical or
electrical breakdown.
Please note that it will be necessary to provide proof of
purchase for any in-guarantee service calls.
5
Service and Spare Parts
Customer Care Department
For general enquiries concerning your Zanussi appliance
or for further information on Zanussi products, please
contact our Customer Care Department by letter or
telephone at the address below or visit our website at
In the event of your appliance requiring service, or if you
wish to purchase spare parts, please contact your local
Zanussi Service Force Centre by telephoning:
0870 5 929929
Your telephone call will be automatically routed to the
Service Force Centre covering your post code area.
For the address of your local Service Force Centre and
further information about Service Force, please visit the
Before calling out an engineer, please ensure you have
read the details under the heading “Something Not
Working.”
Customer Care Department
Zanussi
55-77 High Street
Slough
Berkshire
SL1 1DZ
08705 727727 (*)
When you contact the Service Force Centre you will need
to give the following details:
1. Your name, address and post code
2. Your telephone number
* calls to this number may be recorded for training
purposes.
3. Clear and concise details of the fault
4. The model and serial number of the appliance (found
on the rating plate)
5. The purchase date
Guarantee Conditions
Zanussi Guarantee conditions
We, Zanussi, undertake that if, within 24 months of the
date of the purchase, this Zanussi appliance or any part
thereof is proved to be defective by any reason only of
faulty workmanship or materials, we will, at our option,
repair or replace the same FREE OFANY CHARGE for
labour, materials or carriage on condition that:
*
Appliances found to be in use within a commercial
or similar environment, plus those which are the
subject to rental agreements.
Products of Zanussi manufacture which are not
marketed by Zanussi.
*
European Guarantee
*
*
*
The appliance has been correctly installed and used
only on the gas and electricity supply stated on the
rating plate.
The appliance has been used for normal domestic
purpose only, and in accordance with the
manufacturer's instructions.
The appliance has not been serviced, maintained,
repaired, taken apart or tampered with by any person
not authorised by us.
If you should move to another country within Europe then
your guarantee moves with you to your new home
subject to the following qualifications:
*
The guarantee starts from the date you first
purchased your product.
*
The guarantee is for the same period and to the same
extent for labour and parts as exist in the new country
of use for this brand or range of products.
This guarantee relates to you and cannot be
transferred to another user.
Your new home is within the European Community
(EC) or European Free Trade Area.
The product is installed and used in accordance with
our instructions and is only used domestically, i.e. a
normal household
*
*
*
*
*
*
All service work under this guarantee must be
undertaken by a Zanussi Service Centre.
Any appliance or defective part replaced shall
become the Company's property.
This guarantee is in addition to your statutory and
other legal rights.
Home visits are made between 8.30am and 5.30pm
Monday to Friday. Visits may be available outside these
hours, in which case a premium will be charged.
*
The product is installed taking into account
regulations in your new country.
Before you move, please contact your nearest Customer
Care centre, listed below, to give them details of your
new home. They will then ensure that the local Service
Organisation is aware of your move and able to look after
you and your appliances.
Exclusions
This guarantee does not cover:
*
Damage or calls resulting from transportation,
improper use or neglect, the replacement of any light
bulbs or removable parts of glass or plastic.
Costs incurred for calls to put right an appliance
which is improperly installed or calls to appliance
outside the United Kingdom.
France
Germany
Italy
Sweden
UK
Senlis
Nürnberg
Pordenone +39 (0)1678 47053
Stockholm +46 (0)8 738 79 50
+33 (0)3 44 62 29 99
+49 (0)911 323 2600
*
Slough
+44 (0)1753 219897
6
Instructions for the Installer
Ignition HT Spark
Engineers technical data
OVERALL DIMENSIONS
Spark Generator
Ispra Control's BF 50066
220- 240V 0.6 VA T 120
Fixed
Spark Gap
Width:
Depth:
680 mm.
510 mm.
Rear Left Burner (semi rapid)
Heat Input 2.0 kW (6824 BTU/HR)
CUT OUT DIMENSIONS
Front Left Burner (auxiliary)
Heat Input
1.0 kW (3413 BTU/HR)
Width:
Depth:
560 mm.
480 mm.
Rear Right Burner (semi rapid)
Heat Input
2.0 kW (6824 BTU/HR)
SUPPLY CONNECTIONS
Gas:
Front Right Burner (rapid)
R 1/2 inch (1/2 inch male) Rear right hand corner
Heat Input
3.0 kW (10236 BTU/HR)
Electric:
Central Burner (Ultra-rapid Triple-crown)
230-240V 50Hz supply, 3 core flexible cable with non
rewireable plug fitted with a 3 amp cartridge fuse.
Heat Input
4.0 kW (13652 BTU/HR)
BURNER
RAPID
(large)
SEMI-RAPID
(medium)
AUXILIARY
(small)
ULTRA-RAPID
(triple-crown)
POSITION
MAX
MIN
MAX
MIN
MAX
MIN
MAX
MIN
NOMINALTHERMAL
POWER
kW
3.0
0.65
2.0
0.45
1.0
0.33
4.0
1.2
NOMINALFLOW
RATE
m3/h
0.286 0.062 0.190 0.043
0.095
70
0.031 0.381 0.114
NOZZLE REFERENCE
1/100 mm
119
2.8
Adjust.
0.65
96
Adjust.
0.45
Adjust.
0.33
146 Adjust.
NOMINALTHERMAL
POWER
kW
2.0
1.0
4.0
1.2
NOMINALFLOW
RATE
g/h
202
86
47
40
144
71
32
32
72
50
24
28
288
98
86
56
NOZZLE REFERENCE
1/100 mm
APPLIANCE CLASS : 3
APPLIANCE CATEGORY: II2H3+
Burner
Dia. Tap By-pass
1/100 mm
Auxiliary
28
APPLIANCE GAS SUPPLY: Natural gas G20 / 20mbar
Semi-rapid32
Rapid40
Ultra-rapid56
Aerationadjustmentnone
7
Important safety requirements
This hob must be installed in accordance with the Gas
FITTING THE GAS HOB
WITHOUTACOOKERHOODABOVE
Safety (Installation and Use) Regulations (Current
Edition) and the IEE Wiring Regulations (Current
Edition). Detailed recommendations are contained in the
following British Standards Codes Of Practice: B.S.
6172/ B.S. 5440, Part 2 and B.S. 6891 Current Editions.
The hob should not be installed in a bed sitting room
with a volume of less than 20 m3. If it is installed in a
room of volume less than 5 m3 an air vent of effective
area of 110 cm2 is required. If it is installed in a room of
volume between 5 m3 and 10 m3 an air vent of effective
area of 50 cm2 is required, while if the volume exceeds
11 m3 no air vent is required. However, if the room has a
door which opens directly to the outside no air vent is
required even if the volume is between 5 m3 and 11 m3.
If there are other fuel burning appliances in the same
room, B.S. 5440 Part 2 Current Edition, should be
consulted to determine the requisite air vent
requirements.
600 mm
700 mm
400 mm
55 mm
400 mm
50 mm
100 mm
50 mm
FO 2369*
FITTING THE GAS HOB
WITHACOOKERHOODABOVE
Location
600 mm
The hob may be located in a kitchen, a kitchen/diner or
bed sitting room, but not in a bathroom or shower room.
Before making the cut out in the worktop ensure that
the edges of the hob that are to be near either a side or
rear wall have a minimum distance of 55 mm. between
the edge of the hob and the wall.
700 mm
The minimum distance combustible material can be
fitted above the hob is 400 mm. If it is fitted below 400
mm. a space of 50 mm. must be allowed from the edges
of the hob. The minimum distance combustible material
can be fitted directly above the hob is 700 mm. A
minimum distance of 100 mm. must be left between the
side edges of the hob and any adjacent cabinets or walls.
400 mm
55 mm
400 mm
50 mm
100 mm
50 mm
FO 2231*
8
Installation
IMPORTANT: This hob must be installed by
qualified personnel to the relevant British
Standards.
Any gas installation must be carried out by a
registered CORGI installer.
The manufacturer will not accept liability, should
the above instructions or any of the other safety
instructions incorporated in this book be ignored.
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to
remove any protective materials, which were put
on in the factory.
On the end of the shaft, which includes the G 1/2"
threaded elbow, adjustment is fixed so that the washer
is fitted between the components as shown in the
diagram. Screw the parts together without using
excessive force.
FO 0264
Gas Connection
Connection to the gas supply should be with either rigid
or semi-rigid pipe, i.e. steel or copper.
A) End of shaft with nut
B) Washer
C) Elbow
The connection should be suitable for connecting to R
1/2" (1/2 BSP male thread).
When the final connection has been made, it is essential
that a thorough leak test is carried out on the hob and
installation. Ensure that the main connection pipe does
not exert any strain on the hob.
It is important to install the elbow correctly, with
the shoulder on the end of the thread, fitted to the
hob connecting pipe.
Failure to ensure the correct assembly will cause
leakage of gas.
Cut Out Size
The dimensions of the cut-out are given in the diagram.
Rectangular cut-out size for hob
480
560
150 min
Dimensions are given in mm.
FO 2038
9
Building In
Building over a cupboard or
drawer
If the hob is to be installed above a cupboard or drawer it
will be necessary to fit a heat resistant board below the
base of the hob on the underside of the work surface.
It is also recommended to carry out the electrical
connection to the hob as shown in diagrams 1 and 2.
Building over a kitchen unit with
door
Proper arrangements must be taken in designing the
furniture unit, in order to avoid any contact with the bottom
of the hob which can be heated when it is operated. The
recommended solution is shown in diagram 3.
The panel fitted under the hob ("a") should be easily
removable to allow easy access if technical assistance
is needed. The space behind the kitchen unit ("b") can
be used for connections.
Dimensions are given in mm.
2
ON/OFF SWITCH
3
1
ON/OFF SWITCH
a
60
FLEX
OUTLET
b
FLEX
OUTLET
FO
2564
FO 2563
FO 2044
Fitting the Hob into the worktop
Carry out the building in of the hob as follows:
•
put the seals supplied with the hob, on the
edges of the cut out: place them exactly on
the front and rear edge and at 50 mm. from
the side edges, as shown in the diagram,
taking care that the seals meet without
overlapping;
F
•
•
place the hob in the cut out, taking care that it
is centred;
fix the hob with the relevant fixing clamps and
screws, as shown in the diagram. When the
screws have been tightened, the excess seal
can be removed.
The edge of the hob forms a double seal which prevents
the ingress of liquids.
50
50
FO 2039
10
Seal
a
FO 0199
Electrical connections
Any electrical work required to install this hob
Permanent Connection
should be carried out by a qualified electrician or
competent person, in accordance with the current
regulations.
In the case of a permanent connection, it is necessary
that you install a double pole switch between the hob
and the electricity supply (mains), with a minimum gap
of 3 mm. between the switch contacts and of a type
suitable for the required load in compliance with the
current electric regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these
safety measures not be observed.
The switch must not break the yellow and green earth
cable at any point.
Ensure that the hob supply cord does not
come into contact with surfaces with
temperatures higher than 50 deg. C.
This hob is designed to be connected to a 230-240V
50Hz AC electrical supply.
Before switching on, make sure the electricity supply
voltage is the same as that indicated on the hob rating
plate. The rating plate is located on the bottom of the
hob. A copy is attached on the back cover of this book.
Supply cable replacement
The cable used to connect the hob to the electrical supply
must comply to the specifications given below.
The hob is supplied with a 3 core flexible supply cord
incorporating a 3amp plug fitted. In the event of having to
change the fuse, a 3ampASTAapproved (BS 1362) fuse
must be used.
Min. size Cable/flex Cable / flex type Fuse
0.75 mm2
H05 V2V2-F (T90)
3 A
Should the plug need to be replaced for any reason, the
wires in the mains lead are coloured in accordance with
the following code:
Green and Yellow - Earth
Blue
Brown
- Neutral
-Live
— Connect the green and yellow (earth) wire to
the terminal in the plug which is marked with
F
the letter 'E' or the earth symbol
green and yellow.
or coloured
— Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N'
or coloured black.
FO 0390
— Connect the brown (live) wire to the terminal in
the plug which is marked with the letter 'L' or
coloured red.
Upon completion there must be no cut, or stray strands
of wire present and the cord clamp must be secure over
the outer sheath.
A cut off plug inserted into a 13 amp socket is
a seriuos safety (shock) hazard. Ensure that
the cut off plug is disposed of safely.
11
Wiring Diagram
L
A. IGNITOR SWITCH
B. IGNITOR UNIT
1
A
2
3
4
5
6
0
220/240
B
N
Fault Finding
Preliminary Electrical Systems
Check
PLUG (with cover
removed)
SOCKET
(face view)
( )
Earth Wire
Green/Yellow
( )
Blue
Brown
E
Green
Yellow
START
Isolate appliance
and carry out:
A: Earth Continuity
check.
Neutral Wire
Blue
N
L
Blue
Green
Yellow
Brown
Carry out:
D: Resistance to
Earth check.
Electricity supply
should now be
satisfactory.
NO
YES
Carry out:
C: Polarity check.
A. EARTH CONTINUITY CHECK -Appliance must
be electrically disconnected - meter set on W
(Ohms) x 1 scale and adjust zero if necessary.
Has inlet fuse blown?
NO
YES
a) Test leads from any appliance earth point to earth
pin on plug. Resistance should be less than
0.1 W (Ohm), check all earth wires for continuity
and all contacts are clean and tight.
B. INSULATION CHECK - Appliance electrically
disconnected, all switches ON.
Inlet wiring
faulty.
a) meter set on W (Ohms) x 1 scale.
Rectify any
fault.
Test leads from L to N in appliance terminal
block. If meter reads «0» then there is a short
circuit.
b) meter set on W (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads
less than ¥ (infinity) there is a fault.
Isolate appliance and
carry out:
B: Insulation check.
Rectify any fault
including replacing
fuses as necessary.
NOTE - Should it be found that the fuse has failed
but no fault is indicated - a detailed continuity check
(i.e. by disconnecting and checking each
component) is required to trace the faulty
component.
It is possible that a fault could occur as a result of
local burning/arcing but no fault could be found under
test. However a detailed visual inspection should
reveal evidence of burning around the fault.
12
Ignition System / Gas Ignition
YES
Check gas supply at
burner
Ignitor does not spark
NO
Check plug top fuse
and
Light burner manually
replace if necessary
Check polarity and
earth continuity of
supply point
Check by pass simmer
adjusted
Check position of the
electrode
Check earth continuity
of appliance
Check continuity from the tip of
each electrode to the
terminals 1 to 4 on the ignitor
unit
Check fitting of burners
Check continuity from 'N' on the
mains connector block and "O" on
the ignitor unit
Check continuity from 'L' on the
mains connector block and the
taps ignition switches
Check for breaks in the
insulation
of the HT leads
Change the taps ignition
switches
Check continuity from ignition
switches connector to ignitor unit
Change the ignitor unit
13
Commissioning
When the hob has been fully installed it will be necessary
to check the minimum flame setting. To do this, follow
the procedure below.
-
-
Turn the gas tap to the MAX position and ignite.
Set the gas tap to the MIN flame position then turn
the control knob from MIN to MAX several times. If
the flame is unstable or is extinguished follow the
procedure below.
Procedure:
Re-ignite the burner and set to MIN.
F
Remove the control knob.
To adjust, use a thin bladed screwdriver and
turn the adjustment screw (see diagram) until
the flame is steady and does not extinguish,
when the knob is turned from MIN to MAX.
Repeat this procedure for all burners.
Pressure Testing
Remove left hand pan support and front left
Minimum adjustment screw
F
burner cap and crown.
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite
another burner.
The pressure reading should be nominally
20mbar and must be between 17 mbar and
25mbar.
Turn off the burner supplies.
Conversion from Natural Gas to LPG
It is important to note that this model is designed for
use with natural gas but can be converted for use with
butane or propane gas providing the correct injectors
To adjust the gas rate
With the aid of a thin bladed screwdriver completely
tighten down the by pass adjustment screw. Upon
completion stick the replacement rating plate on the under
side of the hob.
are fitted. The gas rate is adjusted to suit.
Method
•
•
•
Ensure that the gas taps are in the 'OFF' position
Isolate the hob from the electrical supply
Remove all pan supports, burner caps, rings, crowns
and control knobs.
With the aid of a 7mm box spanner the burner injectors
can then be unscrewed and replaced by the
appropriate LPG injectors.
IMPORTANT
The replacement/conversion of the gas hob should only
be undertaken by a competent person.
•
14
CUSTOMER CARE
Zanussi
55-77 High Street
Slough
Berkshire, SL1 1DZ
Tel: 08705 727727
© Electrolux plc 2003
From the Electrolux Group. The world’s No.1 choice.
The Electrolux Group is the world’s largest producer of powered appliances for kitchen, cleaning and outdoor use. More than
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lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world.
35669-7305
02/03
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