INSTALLATION INSTRUCTIONS
PA640
SIX CHANNEL POWER AMPLIFIER
1
PA640 PANEL DESCRIPTIONS
2
1
REMOTE
ON/OFF
POWER
®
BRIDGED
C H 2
BRIDGED
C H 4
BRIDGED
C H 6
LEVEL
LEVEL
LEVEL
1V
1V
1V
C H 1
C H 3
C H 5
PA640
SIX CHANNEL POWER AMPLIFIER
STEREO
STEREO
STEREO
3V
.2V
3V
.2V
3V
.2V
SYLMAR, CA
MADE IN U.S.A.
LINE INPUTS
LINE INPUTS
LINE INPUTS
Fig. 2 PA640 Input Panel –
3
4
5
3
4
5
3
4
5
Features and Functions
1. POWER Indicator LED. This green LED lights when power is turned on by the POWER switch (item
# 8) or by a DC voltage applied to the REMOTE ON/OFF jack (item #2).
2. REMOTE ON/OFF Jack. This 3.5mm mono mini jack allows the PA640 to be powered on and off by
a positive DC voltage ranging between 4 and 30 volts (11 mA @ 12 V). For instance, it permits the
12VoltCO(ControlOutput)fromaXantechZPR68IRcontrolledpreamptopowerthePA640ONand
OFF automatically with zone ON/OFF commands. The DC Voltage must be applied continuously to
hold the ON condition and go to less than 0.5 Volt for the OFF condition.
NOTE: The POWER switch (item #8) must be left in the MANUAL OFF (REMOTE ON/OFF)
position to permit the REMOTE ON/OFF jack to operate.
3. Input LEVEL Control. This screwdriver adjustable control (for each stereo or bridged pair) allows the
input level for full rated power output to be adjusted over a range of 0.2 volts to 3.3 volts (24.3 dB).
Normally you would adjust the driving preamp to max. volume, then set this control to the maximum
volume that the client desires for a given zone or room. This prevents the system from being driven
to potentially destructive power levels.
4. LINE INPUTS. These RCA type jacks are the audio inputs for the amplifier. Connect them to the
OUTPUT jacks of the driving preamp with good quality RCA type patch cables. Note that the inputs
are marked CH1, CH2, CH3, etc., signifying the individual channels. They correspond to the like
marked speaker terminals on the OUTPUT & AC panel (item # 7). When the switches (item #5) are
set to the BRIDGED mode, CH1, CH3 and CH5 become the active inputs and CH2, CH4 and CH6
are disabled.
5. BRIDGED/STEREO Switches. These switches allow each of the three pair of amplifiers to be placed
in either the BRIDGED 140 Watt (single channel) mode, or in the STEREO 40 Watts/channel (two
channel) mode.
CAUTION: Be sure to have the POWER turned OFF when changing the position of this switch and
when making the corresponding speaker connection changes.
3
PA640
PA640 PANEL DESCRIPTIONS
POWER
M A N U A L O N
M A N U A L O F F
( R E M O T E O N / O F F )
CH6
CH5
CH4
CH3
CH2
CH1
120 VAC
60 HZ
FUSE
5A
+
–
–
+
+
–
–
+
+
–
–
+
PROTECTION
PROTECTION
PROTECTION
SPEAKER IMPEDANCE
STEREO MODE: 8 Ohms Min.
BRIDGED MODE: 16 Ohms Min.
+
BRIDGED
–
+
BRIDGED
–
+
BRIDGED
–
S P E A K E R S
S P E A K E R S
S P E A K E R S
10
8
9
6
7
6
7
6
7
Fig. 3 PA640 Output & AC Panel – Features and Functions
6. PROTECTIONIndicatorLED's. TheseredLED's,oneforeachpairofchannels,lightfor3to4seconds
when the amplifier senses a short circuit or a very low load impedance (under 2-Ohms) at the speaker
terminals. This protects the amplifier from potentially harmful conditions. If the short condition or the
input signal is not removed, the amplifier will continue to cycle on and off at the 3 to 4 second interval.
CAUTION: Do not allow this to continue for a lengthy period of time. Reduce the volume, remove the
short or low impedance condition and try again.
NOTE: The PROTECTION LED's will also light for 5 to 8 seconds when the amplifier is first turned
on. This is a normal muting function that quiets the amplifier during start-up.
7. SPEAKER Terminals. These plug-in 4-terminal screw connectors permit speaker wire sizes up to 12
gauge. When making connections for the STEREO mode, be sure to observe the "+" and "–" polarity
markings, just under the CH1, CH2, etc., markings, for each wire pair going to the speakers.
CAUTION: When making connections for the BRIDGED mode, remember only one speaker is being
attachedperamplifierpair. Besuretoobservetheouter"+" and"–"polaritymarkingsonthe4-terminal
connector, as shown on the panel, for the one wire pair connecting to the speaker.
8. POWERSwitch. WhenpressedtotheINposition, powerisappliedtothePA640. ThisistheMANUAL
ON position. When pressed again, it releases to the OUT position (MANUAL OFF), turning the unit
OFF.
Inaddition,thisswitchmustbeleftintheMANUALOFF(REMOTEON/OFF)positiontopermitexternal
DC Voltage control of power ON/OFF for the PA640.
NOTE: The PA640 may also be powered ON/OFF with an external AC line switch (such as the
switched AC outlet of a preamp, timer, etc.). For this type of operation, leave the POWER switch
depressed to the MANUAL ON position.
9. AC LINE Cord. Depending on the application, plug into a switched or un-switched 120V 60 Hz AC
outlet.
10. FUSE. When required, replace only with a fuse of the same type and rating (5 A 220V AC).
Replacement with a fuse of higher rating will not protect the amplifier and will void the warranty.
4
PA640
INSTALLATION
PHYSICAL LOCATION AND MOUNTING
When you mount the PA640, you need to plan its location carefully. Pay close attention to each of the
following factors:
1. The amplifier is convection cooled. That is, it depends on the natural free flow of air over the heat
dissipating fins for ad-
equate cooling.
2. If mounted in an equip-
mentcabinetorothercon-
fining location, allow at
least 3 inches of space
above the heat sink fins
(seeFig.4). Besurethere
are large openings to al-
low the entry of cool air
and the escape of warm
air.
Shelf, wall, etc.
3-inch spacing
(minimum)
Heat Dissipation
Fins
Aluminum mounting
panel (preferred)
PA640
3. If the cabinet contains
other heat generating
components, or you are
using several PA640's in
alargemulti-zonesystem,
Fig. 4 Horizontal Mounting
you will have to pay even closer attention to adequate ventilation.
PA640
FINS
4. Donothesitatetousefans, ifnecessary, toensureaconstantflow
of air over the PA640's and the other heat generating compo-
nents.
5. The PA640 will operate when mounted either horizontally or
vertically. The vertical placement is preferred, however, since it
will run approximately 5% to 10% cooler when so oriented. See
Fig. 5.
6. In multi-zone installations, you will have large bundles of leads to
accommodate audio, video and speaker connections. Be sure to
allow enough room for the leads and dress them so that they do
not block airflow.
7. Mounting the PA640 onto an aluminium panel (rather than on
wood or other non-heat conducting material) will add additional
heat dissipation capability. See Fig. 4 & 5.
8. Use the 4 holes on the chassis skirts and the screws provided to
mount the PA640.
Aluminum mounting
panel (preferred)
Fig. 5 Vertical mounting (preferred)
5
PA640
INSTALLER'S NOTES
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6
PA640
INSTALLATION (cont'd)
CONNECTING THE PA640
I When making connections to the PA640 be sure the power cord is unplugged. Proceed as follows:
Stereo Mode Connections
1. Using good quality RCA type patch cables, connect the L
and R OUTPUT jacks of the driving preamp to the CH1,
CH2, etc. LINE INPUTS jacks on the PA640. Do this for
Preamp Outputs
ZPR68, etc.
each amplifier pair. Refer to Fig. 6.
VIDEO
2. Slide the BRIDGED/STEREO switch to the STEREO
position.
RCA Type
Patch Cords
L
3. Using good quality speaker wire, connect the individual
speaker leads to the 4-terminal "SPEAKERS" connectors
on the PA640 as shown.
AUDIO
R
4. Even though the PA640 is 2-Ohm safe in Stereo Mode,
make sure the impedance presented to the speaker
terminals by the speakers (or any combination of speak-
ers) is 4-Ohms minimum.
Set
1
BRIDGED/STEREO
Switch to
STEREO position
5. Be sure to observe correct polarity by connecting the "+"
and "–" terminal from each channel on the PA640 to the
corresponding "+" and "–" terminals on each speaker.
Thiswillensurecorrect"phasing". SeeFig.6andSpeaker
Phasing below.
BRIDGED
LEVEL
C H 1
C H 2
1V
STEREO
3V
.2V
LINE INPUTS
Since the connectors are removable, you may unplug
them for ease of lead assembly.
PA640 Input Panel
6. Asaruleofthumb, use18gaugespeakerwireforspeaker
runsupto30',16gaugeupto70', and14gaugeupto150'.
The 4-terminal connectors accept wire sizes up to 12
gauge max.
PA640 Speakers & AC Panel
CH2
CH1
+
–
–
+
PROTECTION
7. Strip the insulation back about 1/4" and twist the strands
on each lead to prevent fraying.
+
BRIDGED
–
CAUTION: After lead ends are inserted and the screws
tightened down, be sure there are no free strands that
could cause shorting!
S P E A K E R S
Be sure speakers are
connected with correct
polarity as shown.
Speaker Phasing
Toobtainstableimagingandfullbassresponse, itisimperative
that stereo speakers be connected "in phase" with each other.
You can verify this as follows:
–
+
–
+
1. If the "+" (positive) and "–" (negative) terminals on your
speakers are correctly marked, and visible, and you have
wired the system as shown in Figs. 6 and 7, then the
system will be "in phase". No further action is required.
Wall speakers,
shelf speakers, etc.
Left
Right
Most manufacturer's identify the positive terminal with a
red binding post, a "+" sign, or a red dot.
2. If you are unsure of the markings, you can verify the
phasing. Using a mono sound source, such as AM radio,
alternately reverse the leads to one of the speakers. Pick
the connection that delivers a solid center image between
Fig. 6 STEREO Mode Connections
the speakers along with best bass response.
7
PA640
INSTALLATION (cont'd)
Bridged Mode Connections
Ingeneral, itisrecommendedthattheBRIDGED
mode not be used in multi-room applications
whereseveralspeakersaredriventhroughroom
volume controls and the like. For such applica-
tions, use the STEREO mode. Instead, use the
BRIDGED mode for single speaker, higher power
applications, such as in surround sound systems.
Use speakers with an impedance rating of 8-Ohms
minimum.
Preamp Outputs
ZPR68, etc.
VIDEO
RCA Type
Patch Cords
L
AUDIO
Set
R
BRIDGED/STEREO
Switches to
BRIDGED position
1
TomakeconnectionsfortheBRIDGED
mode, follow the steps given before for
stereo connections, but with the follow-
ing exceptions:
BRIDGED
BRIDGED
LEVEL
1V
LEVEL
1V
C H 1
C H 2
C H 3
C H 4
1. Connect RCA type patch cables
from the OUTPUT jacks of the
driving preamp or other source to
the PA640 LINE INPUT jacks
marked CH1, and/or CH3, and/or
CH5. Do this for just the amplifier
pairsyouwishtoruninthebridged
mode.
STEREO
STEREO
3V
.2V
3V
.2V
LINE INPUTS
LINE INPUTS
PA640 Input Panel
PA640 Speakers & AC Panel
CH4
CH3
CH2
CH1
(Jacks marked CH2, CH4 & CH6
are disabled in BRIDGED mode).
Refer to Fig. 7.
+
–
–
+
+
–
–
+
PROTECTION
PROTECTION
CAUTION: Be sure power is OFF
when connecting or switching the
amp for BRIDGED operation.
+
BRIDGED
–
+
BRIDGED
–
S P E A K E R S
S P E A K E R S
2. Slide the BRIDGED/STEREO
switch to the BRIDGED position.
NOTE: Do this only on the amplifier pairs you
wish to run in the bridged mode!
Be sure speakers are
connected with correct
polarity as shown.
+
–
–
+
3. Connectonespeakerwirepairbetweenthe4-
terminal "SPEAKERS" connectors on the
PA640 and the speakers as shown in Fig. 7.
Be sure to use only the two outer terminals
marked "+" and "–" on the 4-terminal connec-
tor as shown on the panel for BRIDGED
connections.
Speaker Systems
Right
Left
NOTE: Only one speaker is connected per amplifier
pair in the BRIDGED mode!
Fig. 7 BRIDGED Mode Connections
CAUTION: When operating in the BRIDGED mode
(particularlywhenbenchtestingtheamplifier)donot
make a ground or any other kind of connection to the
amplifier speaker terminals other than those to the
individual speakers as shown. Failures caused by
inappropriateconnectionsarenotcoveredunderthe
warranty.
8
PA640
INSTALLATION (cont'd)
Connecting the REMOTE ON/OFF Jack
As mentioned under "PA640 PANEL DESCRIPTIONS", the REMOTE ON/OFF jack allows the power to
thePA640tobeturnedONandOFFbyaremotelyappliedDCVoltage. Figs.8and9aretypicalapplications
using this feature.
Fig. 8 illustrates how a PA640 can be switched ON and OFF via the switched AC outlet on the rear of a
preamplifier. WhenthepreamplifierPowerSwitchisswitchedON,powerisappliedtotheDCadapterwhich
in turn applies 4V to 30V DC to the PA640, switching it ON. Similarly, when the preamplifier is switched
OFF, the DC voltage to the PA640 is removed, turning it OFF.
4V to 30V DC Adapter
plugged into a Switched
AC Outlet on Preamplifier
3.5mm Plug.
Tip must be
positive (+).
Preamplifier
REMOTE
ON/OFF
POWER
®
PA640
SIX CHANNEL POWER AMPLIFIER
SYLMAR, CA
MADE IN U.S.A.
PA640
Fig. 8 REMOTE ON/OFF Jack Connections
Fig. 9 shows two PA640's in a typical multi-room system with a Xantech ZPR68 6-zone preamp. In this
case, the common +12V CO (control output) from the ZPR68 is used to remotely turn the PA640 ON/OFF.
When any one of the zones is turned on, the common +12V CO goes high, turning each of the PA640's ON.
Similarly, when the last zone is turned OFF, the +12V CO drops to 0V and turns the PA640's OFF.
TROUBLE SHOOTING
If you encounter a problem, please review the items in the following list. Be sure, in addition, to check other
systemcomponents,suchaspreamplifiers,CDplayers,speakers,speakerwiring,etc.,thatmaybeatfault.
PROBLEM
PROBABLE CAUSE AND SOLUTION
• Check line cord for good contact in a live AC outlet.
• If REMOTE ON/OFF jack is used, be sure applied voltage is
between +4V and +30V DC with proper polarity. See Fig. 8.
• BRIDGED/STEREO switch is incorrectly set to BRIDGED
position. Set to STEREO position. See Fig. 6.
1. Power Indicator does not light – no sound.
2. No sound from CH2, CH4 or CH6 when
stereo operation is desired.
• Speaker load impedance is less than 2-Ohms for Stereo mode or
less than 4-Ohms for Bridged mode. Make changes in speakers
as necessary to obtain higher impedance.
3. Sound cuts in and out every 3 to 5 seconds.
4. PA640 does not turn OFF when REMOTE
input voltage goes to 0 Volts.
• Be sure that the POWER switch (item 8, fig. 3) is set to the
MANUAL OFF (REMOTE ON/OFF) position.
5. PA640becomesverywarm,shutsOFF,but
does not come back ON automatically.
• Set POWER switch (item 8, Fig. 3) to MANUAL OFF (OUT)
position for 15 seconds, then back ON. If REMOTE ON/OFF
jack is used, unplug for 15 seconds, then replug.
9
PA640
Fig. 9 A Multi-Zone System Using Two PA640's
RF IN
RF IN
XANTECH
TV
TV
S-62/64/66
Wall Speakers
MONITOR
MONITOR
R
R
R
L
L
L
780-80
"J" Box
IR Receiver
Smart
Pad2™
Smart
Pad2™
ZONE 2
ZONE 4
ZONE 5
VIDEO IN
VIDEO IN
XANTECH
S-62/64/66
TV
TV
Wall Speakers
MONITOR
MONITOR
R
R
R
L
L
L
4-Conductor
Home Runs.
Smart
Pad2™
CAUTION
480-00
Smart
Pad2™
See
Dinky Link™
IR Receiver
Smart
Pad2™
"POWER SUPPLY
CONSIDERATIONS"
in ZPR68-10
ZONE 1
ZONE 3
ZONE 6
Manual, page 10.
RF Signal
IR Signal
RF (TV)
Signal.
Use
RG-6
Coax
ZONE CONTROL - IR INPUTS
ZPR68-10
+12V
GND
SIX ZONE EIGHT SOURCE REMOTE PREAMP
STATUS
IR IN
COMMON IR LEVEL
COMMON IR INDICATOR
Base
Band
Video.
Use
3.5-to-3.5mm
1
2
3
4
5
6
7
8
Mono Mini Plug
cable.
Use part
HI
LO
1
2
3
4
5
6
7
8
RG-6
Coax
#6017400.
IR CONFIRM
COMMON IR OUTPUTS
ZONE IR OUTPUTS
1
2
3
4
5
6
7
8
1
2
3
4
5
6
SOURCE INPUTS
ZONE OUTPUTS
ANT. or
Cable
VIDEO
VIDEO
COM
PORT
2-Way
L
AUDIO
R
L
AUDIO
POWER
R
RF
Amp
Combiner
ZPR68-10 Power
Supply
CO
G
To 120 V AC
(unswitched)
Modulator
(2-Input)
POWER
SUPPLY
SYLMAR, CA • MADE IN U.S.A.
®
2-Conductor
Mini-Plug-
to-Stripped
Ends. Use
6015900.
782-00
Power
Supply
A/V
Patch Cords
Loop video thru to
ZPR68-10 Video Inputs
(if necessary).
Plug SAT Rec'rs into
120 VAC (unswitched)
A/V
Patch Cords
To Sat #1
Video OUT
Remote
ON/OFF
Remote
ON/OFF
SAT Rec'r #1
V
V
L
L
R
R
AM/FM Tuner
L
R
To Sat #2
Video OUT
To
IR OUT,
Gate #8
Gate
To
IR OUT,
Gate #1
VCR #1 Pwr
#1
SAT #1 Emitter
SAT #2 Emitter
VCR #1 Emitter
VCR #2 Emitter
LD Emitter
VCR #2 Pwr
Gate
#2
CD Changer
L
R
Current
SENSOR
SAT Rec'r #2
Current
SENSOR
Gate
#3
To
LD Pwr
IR OUT,
To
Gate #7
DVD Pwr
IR OUT,
Gate #2
Gate
#4
Current
SENSOR
DVD Player
V
L
R
VCR #1
V
V
L
L
R
R
Current
SENSOR
Gate
#5
CD Pwr
To
To
Tuner Pwr
IR OUT,
Gate
#6
IR OUT,
Gate #3
Gate #6
DVD Emitter
Current
SENSOR
LD Player
V
L
R
To
To
Current
SENSOR
Gate
#7
VCR #2
120V AC
120V AC
ZONE 1 ZONE 2 ZONE 3
ZONE 4 ZONE 5 ZONE 6
CD Emitter
(Unswitched)
(Unswitched)
To Speakers in Rooms
To Speakers in Rooms
Plug ALL Current
SENSORs into 120 V
AC (unswitched).
To
IR OUT, Gate #5
Gate
#8
283M
To
Blink-IR™
Mouse
IR OUT, Gate #4
AM/FM Tuner Emitter
Emitter (8)
GATEKEEP-IR
SOURCE COMPONENTS
ZONE AMPLIFIERS - MODEL PA640 (2)
10
PA640
PA640
Fig. 10 Block Diagram (Channels 1 and 2 only)
STEREO
DISCRETE DRIVER & OUTPUT STAGES
CH2
Input
+
+
BRIDGED
Feedback
PROTECTION
LED
–
+
+
–
–
+
+
CH2
CH1
INPUT
LEVEL
Mute
and
Protection
Protection
Feedback
INVERTER
CH1
+
+
Input
POWER ON/OFF LED
MANUAL OFF
(Remote ON/OFF)
REMOTE
Power Mute
Fuse
ON/OFF
5A 220V AC
MANUAL
ON
+
Power
Supply
120V AC
60 Hz
Opto-
Isolator
PWM
SPECIFICATIONS
Number of Channels ..................................................................................................................................................... 6
Power Output ....
Rated Continuous Power, Each Channel: ............................................. 8 Ohms .......................... 40 Watts
All 6 channels simultaneously driven,
20 Hz to 20 kHz, at rated THD.
Short Term Continuous, Each Channel: ....................... 8 Ohms ................................................... > 50 Watts
(2 channels driven, 1 kHz, at rated THD)
4 Ohms ................................................... > 70 Watts
Bridged Power Output: ................................................. 8 Ohms ................................................. > 140 Watts
(Short Term Continuous, one pair driven @ 1 kHz, at rated THD)
Rated THD ........................................................................................................................................................ < 0.08 %
Damping Factor (@ 50 Hz, 1/2 rated power) ...................................................................................................... > 100
S/N Ratio, A Weighted (ref. to rated power) ................................................................................................... > 100 dB
Frequency Response (@ 1 Watt, 3 dB) ..............................................................................................8 Hz to 100 kHz
Input Sensitivity ....................................................................... Input Gain Position
Max. ................................................................. 0.2 V
Mid. .................................................................. 1.0 V
Min. .................................................................. 3.3 V
Input Impedance ............................................................................................................................................. 50 kOhms
Power Supply .........................................................................................................................................120 VAC, 60 Hz
Power Consumption .................................................................. No Signal ....................................... 35 Watts (0.29 A)
6 chan @ 1/10 rated power .......... 265 Watts (2.2 A)
6 chan @ rated power ................... 640 Watts (5.3 A)
3 chan Bridged @ 14 watts/chan ... 440 Watts (3.7 A)
Remote ON/OFF Voltage...................................................................................................................... +4V to +30V DC
Line Fuse Rating ..........................................................................................................................................5A 220V AC
Dimensions ......................................................................................................................... 13.5" L x 12.25" W x 3.6" H
Weight ............................................................................................................................................................... 14.3 lbs
© 1996 Xantech Corporation. All rights reserved. Design and specifications subject to change without notice.
3-24-99
11
PA640
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